Injection Molding Process

We are committed to delivering custom injection molding solutions for our customers, covering a spectrum of services
such as plastic injection molding, insert molding, and overmolding. Utilizing innovative processes and state-of-the-art
equipment, we are capable of producing molded components that meet your rigorous standards within remarkably short lead times.

Plastic Injection Molding

Plastic injection molding involves injecting molten thermoplastic into a mold, where it cools and solidifies into parts. The process enables mass production of intricate and complex parts with high precision.

Overmolding

Overmolding combines two or more materials by molding one plastic material over another, creating an integrated part. It allows for creative and functional designs.

Insert Molding

Molding a metal or plastic component into a thermoplastic material to create a single, integrated part. It allows for the combination of different materials, enhancing the structural integrity and functionality of parts.

Bi-color Injection Molding

Bio-color injection molding allows the production of plastic parts with two different colors or materials in a single molding cycle. This process enables the creation of intricate and visually appealing components.

Injection Molding Tolerance

For non-critical applications, such as for some consumer products, the tolerance for injection molded parts is typically ±0.1mm. For applications that require tighter tolerances, such as injection molded medical parts, ±0.025mm is typical.
The molds will be CNC machined to standard tolerances of ±0.125mm (±0.005") after adjusting for part shrinkage. Tighter tolerances can be requested and may increase the cost of tooling.
Part-to-part repeatability is typically under 0.100mm(0.004").
Unless otherwise specified, all quotes are based on the assumption that standard injection molding equipment will be used. If special tooling configurations are required, they must be expressed during the quoting process.

Injection Molding Materials

SogaWorks offers an extensive range of plastic materials for your injection molding projects,
which brings you multiple material options to complete prototypes and production runs of custom parts.

Thermoplastics

Polymer that can be melted and re-molded multiple times without undergoing significant chemical change.
These materials mainly include:
- ABS
- ABS/PC
- HDPE
- LDPE
- PA(Nylon)
- PBT
- PC
- PC/PBT
- PEEK
- PEI
- PET
- PETG
- PP
- PPS
- PS
- PMMA (Acrylic)
- POM (Acetal/Delrin)
Plastic

Surface Finishes

We offer a variety of high-level surface finishes and only some common finishing
options are listed as below. There are more finish options for custom injection molding parts.

Painting

Painting is a common method used for applying a protective or functional coating to surfaces. It involves the application of liquid paint and then undergoes a curing process to solidify the paint film.

Silk Screen

Silk Screen is a printing technique used in CNC machining to apply images, patterns, or text to surfaces.

Laser Marking

Laser marking is a method to label, engrave, or add information to materials. It involves using a laser beam to alter the surface of the workpiece, creating visible marks without physical contact.

Manufacturing Capabilities
and Equipment

30+ countries and regions

50,000+ customers

16,000,000+ parts manufactured in total

1,000+ collaborative partner factories

4,800+ precision equipment

What Our Customers Say

Sogaworks has been trusted by BOSCH
It was an amazing experience to work with SogaWorks people. They are very professional and caring and keep up smooth communication over our outsourced parts production. We will continue to partner with their service for future projects.
Bryan
Engineer, ABB
Sogaworks has been trusted by Stanford University
We have lots of projects for small quantity parts. SogaWorks has always treated our requests fairly. What is more, they provided us with valuable technical feedback. We really appreciate their genuine desire to help.
Jennifer
Postdoctoral Scholar, Stanford University
Sogaworks has been trusted by Panasonic
SogaWorks demonstrates professionalism. They enabled our purchasing process at ease. We don't have to juggle around managing various suppliers. You save the day. Great job!
Colleen Chan
Purchasing Specialist, Panasonic China
Sogaworks has been trusted by hp
We would like to express our thanks for your down-to-earth support on our rush orders. Our requirements were rigid and the delivery deadlines were tight. Yet, all orders have been delivered perfectly. This is a team that can take challenging jobs.
Stephane
Project Manager, HP

Our Advantages

One-stop Service

We provide injection molding services from R&D prototypes to large-volume production, covering extensive materials and multiple surface finishes. Get your parts delivered right to your door without the hassle of project management, logistics, or shipping.

Fast Turnaround

We reduce your product development cycle and bridge to production with injection-molded parts as fast as 2 weeks, even less.

Design Optimization

Once we get your request for injection molding, our experts in mold tooling and injection molding will take a close look at your molded parts and Provide DFM feedback within 24 hours.

Strong Network

We are ISO9001:2015, ISO 14001 certified. We have built up a strong and efficient network of qualified shops, only top-notch shops that apply to become our suppliers can pass the qualification process.

Start Your Product Manufacturing Journey

Injection Molding
Service

Free DFM report
T1 Samples as fast as 2 weeks
MOQ ≥ 500 PCS
100% Full inspection before delivery
All drawings are secure and confidential.

Injection Molding Process

Plastic Injection Molding
Plastic Injection Molding
Overmolding
Overmolding
Insert Molding
Insert Molding
Bi-color Injection Molding
Bi-color Injection Molding

Injection Molding Tolerance

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Injection Molding Materials

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Plastic

Surface Finishes

Painting

Painting

Silk Screen

Silk Screen

Laser Marking

Laser Marking

Manufacturing
Capabilities and
Equipment

30+ countries and regions

50,000+ customers

16,000,000+ parts manufactured in total

1,000+ collaborative partner factories

4,800+ precision equipment

What Our Customers Say

Our Advantages

Quote in 5 Seconds

Utilizing a self-developed, machine learning-driven intelligent quoting system, we can offer rapid quotations for your inquiry in 5s.

One-Stop Manufacturing Service

We provide one-stop manufacturing services from R&D prototypes to massive production, covering hundreds of materials and most of the surface finishes.

End-to-end professional Service

Our specialized account managers and engineers provide “One to One” service, and work collaboratively with both customers and partners by better understanding their requirements, which is to achieve better turnaround time and lower cost for your project.

Fully Inspected Before Delivery

Before shipping out the parts to you, we conduct a strict final inspection for all parts with high-accuracy measuring equipment.

Start Your Product
Manufacturing Journey